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發布時間:2022-11-04 14:46:44 瀏覽(lan)次數:626次
摘要(yao):在工(gong)業領域,很多(duo)流程會用到制(zhi)(zhi)冷(leng)工(gong)藝。常(chang)見的(de)制(zhi)(zhi)冷(leng)方法包括電(dian)動壓縮式(shi)(shi)制(zhi)(zhi)冷(leng)、余熱驅動吸收式(shi)(shi)制(zhi)(zhi)冷(leng)等,均有各自的(de)優缺點。壓縮式(shi)(shi)余熱制(zhi)(zhi)冷(leng)技(ji)術結合了二者的(de)優點,實現了高效(xiao)率、低(di)能耗、超低(di)溫(wen)的(de)特點,降(jiang)碳(tan)效(xiao)果(guo)明(ming)顯。
很多類型的(de)(de)(de)工業生產(chan)有用冷需求(qiu),同時(shi)還(huan)有高溫(wen)熱(re)(re)(re)量的(de)(de)(de)需求(qiu)(如(ru)蒸(zheng)汽、燃氣、高溫(wen)熱(re)(re)(re)水等)。伴隨高溫(wen)熱(re)(re)(re)量的(de)(de)(de)消耗(hao),生產(chan)過程還(huan)會排出一定溫(wen)度的(de)(de)(de)余(yu)熱(re)(re)(re)。在這(zhe)種條件下,冷量供應常(chang)常(chang)采用兩種方式(shi),一是電力(li)驅(qu)動(dong)的(de)(de)(de)壓縮式(shi)制(zhi)冷,二(er)是余(yu)熱(re)(re)(re)驅(qu)動(dong)的(de)(de)(de)吸(xi)收式(shi)制(zhi)冷。這(zhe)兩種技(ji)術(shu)有各自的(de)(de)(de)優(you)缺點和適用范圍。
電(dian)(dian)動壓縮式(shi)制(zhi)(zhi)(zhi)冷機(ji):這種制(zhi)(zhi)(zhi)冷機(ji)以(yi)(yi)電(dian)(dian)力驅動,是最常(chang)見的(de)制(zhi)(zhi)(zhi)冷方式(shi)。電(dian)(dian)力的(de)能(neng)源品位(wei)非常(chang)高,因此制(zhi)(zhi)(zhi)冷能(neng)力很強(qiang),可(ke)以(yi)(yi)制(zhi)(zhi)(zhi)取很低溫(wen)度的(de)冷量,適用(yong)(yong)范圍大,在絕大部分制(zhi)(zhi)(zhi)冷場(chang)景都可(ke)以(yi)(yi)應用(yong)(yong)。
這種(zhong)制(zhi)冷方(fang)式(shi)(shi)的缺點(dian)是(shi)使用(yong)電力,一方(fang)面耗電量(liang)(liang)大(da),電力增(zeng)容費很高(gao),初投資(zi)增(zeng)加;另一方(fang)面,電價較(jiao)(jiao)高(gao),運行成本增(zeng)加,特別是(shi)制(zhi)冷溫(wen)度(du)越低(di)、與冷卻(que)水溫(wen)差越大(da),制(zhi)取(qu)單位冷量(liang)(liang)的耗電量(liang)(liang)越大(da)。因(yin)此,在(zai)實際(ji)項目中,電動壓縮式(shi)(shi)制(zhi)冷機僅制(zhi)取(qu)滿(man)足(zu)工藝需求(qiu)的溫(wen)度(du)即可,盡量(liang)(liang)降低(di)運行費用(yong)。生產工藝中有較(jiao)(jiao)高(gao)溫(wen)度(du)的余熱排放場景中,這種(zhong)制(zhi)冷方(fang)式(shi)(shi)就不適(shi)合了,采用(yong)余熱驅動吸收(shou)式(shi)(shi)制(zhi)冷機更加節能、低(di)碳。
余熱(re)驅動(dong)吸收式(shi)制(zhi)冷(leng)(leng)機:很(hen)多工業(ye)生(sheng)產(chan)(chan)流程會產(chan)(chan)生(sheng)70℃以上(shang)的(de)余熱(re)。這部分余熱(re)對(dui)工藝生(sheng)產(chan)(chan)是沒有用(yong)(yong)的(de),但是對(dui)于(yu)制(zhi)冷(leng)(leng)工藝,是很(hen)好的(de)驅動(dong)能源。采用(yong)(yong)余熱(re)制(zhi)冷(leng)(leng),需要使用(yong)(yong)吸收式(shi)制(zhi)冷(leng)(leng)機,利用(yong)(yong)內(nei)部的(de)溴化(hua)鋰溶液/水工質對(dui),產(chan)(chan)生(sheng)制(zhi)冷(leng)(leng)效果(guo)。
余熱(re)(re)驅(qu)動(dong)(dong)吸收式(shi)制冷機的優點突出,運行成本極低,主(zhu)驅(qu)動(dong)(dong)能源是零(ling)成本的余熱(re)(re),僅(jin)有(you)動(dong)(dong)力泵(beng)等輔助設備(bei)耗(hao)電,經濟性極好。
余(yu)熱(re)驅(qu)動(dong)吸(xi)收式制冷(leng)(leng)(leng)機的(de)(de)缺點(dian)也(ye)很(hen)明顯:余(yu)熱(re)溫(wen)度較(jiao)低(di),制冷(leng)(leng)(leng)能(neng)(neng)力受限,冷(leng)(leng)(leng)水(shui)(shui)水(shui)(shui)溫(wen)不能(neng)(neng)太低(di)。一般來說,80℃以上的(de)(de)余(yu)熱(re),可以產(chan)(chan)生7℃左右的(de)(de)冷(leng)(leng)(leng)水(shui)(shui);65-80℃之(zhi)間的(de)(de)余(yu)熱(re),可以產(chan)(chan)生10℃以上的(de)(de)冷(leng)(leng)(leng)水(shui)(shui);65℃以下的(de)(de)余(yu)熱(re),無(wu)法(fa)作(zuo)為(wei)制冷(leng)(leng)(leng)機的(de)(de)驅(qu)動(dong)能(neng)(neng)源(yuan)。在某(mou)些場合(he),需要的(de)(de)冷(leng)(leng)(leng)水(shui)(shui)溫(wen)度低(di)于余(yu)熱(re)制冷(leng)(leng)(leng)機可制取的(de)(de)溫(wen)度,就沒辦法(fa)使用,只能(neng)(neng)采用運行(xing)費用較(jiao)高(gao)的(de)(de)電動(dong)壓縮式制冷(leng)(leng)(leng)機。
綜上(shang)所述,這(zhe)兩種常用的制冷機都有(you)各(ge)自(zi)的優缺點,適用范圍各(ge)不(bu)相同(tong):
電動壓縮式(shi)制(zhi)(zhi)(zhi)冷(leng)(leng)機制(zhi)(zhi)(zhi)冷(leng)(leng)能(neng)(neng)力(li)強,出(chu)水溫度低(di),適用范圍廣,但是能(neng)(neng)耗大、運行(xing)費用高;余熱型吸收(shou)式(shi)制(zhi)(zhi)(zhi)冷(leng)(leng)機的(de)運行(xing)費用低(di),但是制(zhi)(zhi)(zhi)冷(leng)(leng)能(neng)(neng)力(li)受限(xian)制(zhi)(zhi)(zhi),無(wu)法制(zhi)(zhi)(zhi)取超范圍的(de)低(di)溫冷(leng)(leng)量,限(xian)制(zhi)(zhi)(zhi)了其使用范圍。在有(you)工藝余熱,但余熱制(zhi)(zhi)(zhi)冷(leng)(leng)溫度無(wu)法滿足要求的(de)情況下,直接(jie)使用電動壓縮式(shi)制(zhi)(zhi)(zhi)冷(leng)(leng)機,能(neng)(neng)耗大,余熱資源也沒有(you)得到有(you)效利用。在這種環境中,使用壓縮式(shi)余熱制(zhi)(zhi)(zhi)冷(leng)(leng)技術是一個很好(hao)的(de)選擇。
壓(ya)縮式(shi)余熱(re)(re)制(zhi)(zhi)冷(leng)(leng)技術(shu):該技術(shu)是(shi)(shi)壓(ya)縮式(shi)制(zhi)(zhi)冷(leng)(leng)機(ji)與吸收(shou)式(shi)制(zhi)(zhi)冷(leng)(leng)機(ji)的組合(he)設備,結合(he)了二者的優點(dian),并進行(xing)了優化。吸收(shou)式(shi)制(zhi)(zhi)冷(leng)(leng)機(ji)可以利用免費的余熱(re)(re)驅(qu)動,但(dan)制(zhi)(zhi)冷(leng)(leng)溫度(du)不(bu)夠;壓(ya)縮式(shi)制(zhi)(zhi)冷(leng)(leng)機(ji)的優點(dian)是(shi)(shi)可以產(chan)生(sheng)溫度(du)足夠低的冷(leng)(leng)水,但(dan)是(shi)(shi)冷(leng)(leng)水溫度(du)越(yue)(yue)低、與冷(leng)(leng)卻水之間的溫差越(yue)(yue)高(gao),消(xiao)耗電力越(yue)(yue)高(gao)。
結合(he)兩(liang)種(zhong)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji)的(de)(de)(de)(de)特點,把吸收式(shi)(shi)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji)作為(wei)基礎(chu)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)循環(huan),充分(fen)利(li)用(yong)免費的(de)(de)(de)(de)余熱(re)(re)(re)資源(yuan)(yuan),產生一(yi)定溫度的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)量作為(wei)壓(ya)縮式(shi)(shi)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji)的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)卻(que)源(yuan)(yuan);再利(li)用(yong)壓(ya)縮式(shi)(shi)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji)進一(yi)步制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng),產生適合(he)工(gong)藝(yi)生產的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)量。吸收式(shi)(shi)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji)產生的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)量作為(wei)壓(ya)縮式(shi)(shi)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji)的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)卻(que)源(yuan)(yuan),大幅(fu)度減小了壓(ya)縮式(shi)(shi)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji)的(de)(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)溫度和冷(leng)(leng)(leng)(leng)卻(que)溫度之間的(de)(de)(de)(de)溫差,驅動電力(li)大幅(fu)度降(jiang)(jiang)低,達(da)到(dao)很高的(de)(de)(de)(de)COP。同(tong)時,采用(yong)降(jiang)(jiang)膜式(shi)(shi)蒸發(fa)冷(leng)(leng)(leng)(leng)凝器作為(wei)兩(liang)個制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)循環(huan)的(de)(de)(de)(de)連接部件,形(xing)成一(yi)體化的(de)(de)(de)(de)壓(ya)縮式(shi)(shi)余熱(re)(re)(re)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji),取消(xiao)了內(nei)部循環(huan)泵、輸送管(guan)道的(de)(de)(de)(de)流(liu)程,降(jiang)(jiang)低了造價(jia)、減少了泵耗、優化了工(gong)況,經濟性進一(yi)步提(ti)升。綜合(he)來說,壓(ya)縮式(shi)(shi)余熱(re)(re)(re)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji)充分(fen)利(li)用(yong)了余熱(re)(re)(re)資源(yuan)(yuan),大幅(fu)度降(jiang)(jiang)低電力(li)消(xiao)耗,節(jie)能(neng)效(xiao)果明顯。單(dan)臺(tai)設備(bei)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)范(fan)圍在500kW-30MW,COP達(da)到(dao)10左右(you),比(bi)常規(gui)電動壓(ya)縮式(shi)(shi)制(zhi)(zhi)(zhi)(zhi)(zhi)冷(leng)(leng)(leng)(leng)機(ji)(ji)(ji)節(jie)能(neng)50%以上。
因此,在有余熱(re)的工(gong)業制(zhi)冷(leng)領域(yu),有電(dian)動(dong)壓縮(suo)式(shi)(shi)制(zhi)冷(leng)機(ji)、余熱(re)吸收式(shi)(shi)制(zhi)冷(leng)機(ji)和壓縮(suo)式(shi)(shi)余熱(re)制(zhi)冷(leng)機(ji)等多種選(xuan)(xuan)(xuan)擇(ze)。在工(gong)況(kuang)合適的情(qing)況(kuang)下,優先選(xuan)(xuan)(xuan)擇(ze)余熱(re)吸收式(shi)(shi)制(zhi)冷(leng)機(ji),其次選(xuan)(xuan)(xuan)用壓縮(suo)式(shi)(shi)余熱(re)制(zhi)冷(leng)機(ji)。只有在余熱(re)溫度太(tai)低或(huo)者沒有余熱(re)的場景(jing),再(zai)選(xuan)(xuan)(xuan)擇(ze)電(dian)動(dong)壓縮(suo)式(shi)(shi)制(zhi)冷(leng)機(ji)。
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